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Battery Assembly Automation

Optimize energy solutions with iTech Robotics & Automation Pvt.Ltd Battery Assembly Automation — delivering precision, scalability, and efficiency for EV, industrial, and consumer battery pack manufacturing processes.

Future Energy Solutions

We deliver advanced automation solutions for EV battery manufacturing, covering Battery-to-Module, Module-to-Pack, Cell Manufacturing, and Busbar production lines. Our precision-driven systems improve productivity, quality, efficiency, and scalability for future-ready EV battery production.

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Cell to Module Assembly Line

Cylindrical Assembly Line
  • Automation: Semi and fully automated lines.
  • Capacity: Equipment handles ≥ 40 parts per minute (PPM).
  • Quality: Individual machine pass rate of ≥ 99%.
  • Compatibility: Supports a variety of high-end EV products.
Four Wheeler (3)
Four Wheeler (2)
Four Wheeler (1)
Four Wheeler

Four Wheeler:
Main Member Assembly

  • Optimized Welding Parameters
  • Minimal Material Distortion
  • Speed and Efficiency
  • Consistency
Four Wheeler Main Member Assembly_ (2)
Four Wheeler Main Member Assembly_ (5)
Four Wheeler Main Member Assembly_ (4)

Four Wheeler:
Cradle Assembly

  • Precision and Consistency
  • Excellent Welding Quality
  • Flexibility for model change
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Battery Assembly Automation

iTech Robotics & Automation Pvt.Ltd. delivers engineered battery assembly automation solutions for EV batteries, BESS and industrial battery applications. Our solutions cover automated and semi-automated processes across cell handling, sorting, assembly, testing, compression, traceability and final integration.

Cylindrical Assembly Line

End-to-End Cylindrical Li-Ion Battery Production Line

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PPM/pcs

Equipment Capacity
（≥）

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Yield
（≥）

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mm

Cell diameter (MAX)

Cylindrical Assembly Line

End-to-End Cylindrical Li-Ion Battery Production Line

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PPM/pcs

Equipment Capacity
（≥）

0 %

Yield
（≥）

0

mm

Cell diameter (MAX)

Future Energy Solutions

We deliver advanced automation solutions for EV & BESS battery manufacturing, covering:

  1. Cell to Module Assembly
  2. Module to Pack Assembly
  3. Cell to Pack Automation
  4. BESS & Cell to Container Integration
  5. Battery Testing & Inspection

Driving precision, efficiency, and intelligent automation for next-generation battery manufacturing.

Cell to Module Assembly Line

Cylindrical Assembly Line
  • Automation: Semi and fully automated lines.
  • Capacity: Equipment handles ≥ 40 parts per minute (PPM).
  • Quality: Individual machine pass rate of ≥ 99%.
  • Compatibility: Supports a variety of high-end EV products.
Cylindrical Cell to module pack Assembly (3)
Cylindrical Cell to module pack Assembly (2)
Cylindrical Cell to module pack Assembly (1)

Cell to Module Assembly Line

Prismatic Assembly Line

  • Efficiency: 12 parts per minute (ppm) with high automation and minimal manual effort.
  • Compatibility: Supports a wide range of high-end EV products.
  • Quality: Equipment pass rate of ≥ 99.9%.
  • Flexibility: Semi and fully automated lines available.

Cell to Module Assembly Line

Cell to Pack Assembly Line

  • Batch Production Line Design
  • Semi-Automatic & Flexible Automation
  • Customized as per Customer Requirements
  • Efficient & Reliable Pack Assembly
Cell To Pack Assembly Line
Cell To Pack Assembly Line

Module to Pack Assembly Line

Cylindrical Assembly Line

  • Common Line for 5 Battery Models
  • Line Tack Time – 60 Sec / Pack
  • Automatic Cell Sorting & Insertion
  • Flexible & Efficient Assembly Process
Battery Assembly Automation Line (1)
Battery Assembly Automation Line (1)

Module to Pack Assembly Line

Prismatic Assembly Line

  • Efficiency: 12 parts per minute (ppm) with high automation and minimal manual effort.
  • Compatibility: Supports a wide range of high-end EV products.
  • Quality: Equipment pass rate of ≥ 99.9%.
    Flexibility: Semi and fully automated lines available.

Battery Solutions

Lead Acid Battery Testing Line

Our Lead Acid Battery Testing Line delivers a complete solution for comprehensive testing and quality assurance of lead-acid batteries. This state-of-the-art system is equipped with advanced diagnostic tools and automated testing equipment, designed to provide precise analysis and accurate performance evaluation.

Lead Acid Battery Assembly (3)
Lead Acid Battery Assembly (2)
Lead Acid Battery Assembly (3)

Battery Solutions

Lead Acid Battery Pack Burning Cell

Lead acid battery packs can experience cell burning due to overcharging, internal short circuits, or sulfation. This can release toxic gases and pose fire hazards. To prevent this, regular maintenance, proper charging practices, and using battery management systems (BMS) are essential. These measures help monitor cell health and ensure the safety and longevity of the battery pack.

Battery Burning Cell (1)
Battery Burning Cell (2)
Battery Burning Cell (3)

Battery Solutions

Machine Tending for Spot Welding of EV Cells

Robotic automation for precise cell handling, positioning, and spot welding, delivering consistent quality and higher production efficiency:

  • Automated Cell Loading & Unloading
  • Precision Cell Positioning
  • Consistent Spot Welding
  • Vision-Based Alignment
  • Reduced Manual Intervention
  • Improved Production Efficiency
Machine Tending for Spot Welding of EV Cells (2)
Machine Tending for Spot Welding of EV Cells (3)
Machine Tending for Spot Welding of EV Cells (1)

Future Energy Solutions

Cell to Module

Module to Pack

Battery Solutions

iTech Robotics delivers innovative automation solutions, transforming industries with precision-engineered robotic systems and expertise.

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Services

❏ Intelligent Robotics System

❏ Robotic Welding & Handling

❏ Customized Handling Automation

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Company

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Contact Us

  • Gat no-444/2,Success Property Venture,Plot No-49,Nighoje, Tal, Khed, Pune, Maharashtra 410501
  • +91 77220 65205
  • sales@irobotics.co.in

© 2025 iTech Robotics and Automation Pvt Ltd.. All rights reserved.

iTech Robotics delivers innovative automation solutions, transforming industries with precision-engineered robotic systems and expertise.

Linkedin Facebook-f Youtube Whatsapp

Services

❏ Intelligent Robotics System

❏ Robotic Welding & Handling

❏ Customized Handling Automation

❏ EduAi Education Department

Company

❏ About Us

❏ Products

❏ Gallery

❏ Associations

Contact Us

  • Gat no-444/2,Success Property Venture,Plot No-49,Nighoje, Tal, Khed, Pune, Maharashtra 410501
  • +91 77220 65205
  • sales@irobotics.co.in

© 2025 iTech Robotics and Automation Pvt Ltd.. All rights reserved.